Our solutions
Packaging Audit & Strategy Development
Our comprehensive audit service examines your current packaging operations in detail: product profiling, damage analytics, material flows, labor tasks, and environmental impact. We conduct on-site observations and interview stakeholders across supply chain functions. The output is a strategic Packaging Optimization Roadmap, complete with prioritized recommendations, ROI projections, and implementation timelines. This foundational service aligns packaging objectives with business goals—cost reduction, sustainability targets, and brand enhancement—and sets the stage for measurable performance improvements.
Custom Structural Design & Prototyping
Leveraging CAD software and rapid-prototyping tools, we create structural box designs and protective inserts that perfectly fit your products. Digital prototypes are produced via 3D printing or laser cutting for hands-on evaluation. We iterate designs with your team in collaborative workshops, refining strength, material usage, and assembly efficiency. Final prototypes undergo lab testing—compression, drop, vibration—to validate performance. Once approved, we coordinate low-volume pilot runs and scale up to full production with our network of certified manufacturers.
Graphic & Print Design Services
Our in-house graphic designers develop packaging artwork that aligns with your brand identity and regulatory requirements (bilingual labeling for Canada, safety icons, barcodes). We manage the pre-press process—color separation, dieline layout, and proofing—ensuring consistent print quality across runs. Clients can choose from flexographic, digital, or offset printing methods, and we advise on finishes like matte, gloss, soft-touch lamination, and embossed accents. This service transforms functional packaging into a compelling brand statement.
Material Sourcing & Procurement
Box Zenith’s procurement specialists maintain relationships with certified suppliers of corrugated board, recycled plastics, molded fibers, and specialty films. We negotiate volume discounts and ensure supply continuity, even amid market volatility. Material certifications—FSC, FDA food-contact compliance, ISO 9001—are verified and documented. Our just-in-time delivery model reduces your warehouse storage needs, while safety stock buffers mitigate supply-chain disruptions.
Automation & Equipment Integration
To accelerate packaging throughput and reduce labor costs, we deploy automated case erectors, robotic pick-and-place systems for inserts, and automated sealing machines. Our engineers design cell layouts that optimize floor space and ergonomic flow. We program PLC controllers and integrate equipment with your WMS for synchronized operations. Comprehensive training for maintenance staff and operators ensures smooth commissioning and minimal downtime.
Sustainability Consulting & Certification Support
Achieve your environmental goals with our sustainability advisory services. We perform lifecycle assessments (LCA), carbon footprint analyses, and waste audits to identify reduction opportunities. Our consultants guide you through certifications—Chain of Custody (FSC), EcoLogo, Sustainable Packaging Coalition’s How2Recycle labeling. We help prepare documentation for corporate sustainability reports and advise on stakeholder communications that highlight your packaging’s eco-credentials, strengthening your brand’s green positioning.
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